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One of the market's best-selling and most consumed industrial torches, due to its popularity compared to other counterparts, high quality, the availability of spare parts in the market, and the provision of its excellent services, is the Iran radiator package torch. For this reason, setting this torch is very important; In the following article, we will explain how to Adjustment of Iran radiator torch.
The importance of adjusting the Iranian radiator torch
The optimal performance of a part always increases the efficiency and productivity of a mechanical system. Therefore the adjustment of the torch is significant in the performance of the heating boiler. Because any faltering in its performance will impose additional costs and decrease the output, it may seem a bit simple to set up or start the torch at first glance, but it is a specialized matter that if you do not have the skills, it is recommended to leave the installation, setting, start-up or service of the torch to qualified people and skilled technicians.
As you know, a burner is a device that combines a specific amount of oxygen and a specific fuel in a closed space and produces thermal energy. Special channels are used to transfer the produced energy to the target environment. The heat is maintained until the fuel flows and the air reaches the combustion chamber. Among the many uses of burners, we can mention their use for heating boilers or industrial furnaces. There is a series of electronic controllers in the system responsible for measuring the airflow and the incoming fuel. The function of the thermostat is in the smoke control system. The thermostat measures the amount of fuel and air in the system through the amount of smoke produced and is responsible for cutting off the flame flow in critical conditions.
A filter in the system also measures the amount and purity of the fuel entered into the ignition section. This filter is also responsible for stopping the fuel from entering the system in case of problems. There is a control relay in the system, which is responsible for turning off the system with the command of the pressure sensors embedded in the burner, which command the reduction of the combustion air pressure or the increase or decrease of the fuel flow from a certain amount.
The importance of fuel and air regulation in Iran radiator burners
Adjusting the burner is important from two aspects, each of which makes it necessary to adjust the Iran radiator burner. One is that if a torch is not adjusted and inspected, it doubles the possibility of an accident, and the other is increasing the system's efficiency. A burner that is regularly and periodically inspected and adjusted reduces the side costs of maintenance and repair and continues to operate with maximum efficiency for many years without any accidents.
In Iran's radiator burner system, complete combustion occurs when the fuel and air ratio is set correctly and accurately. The combustion efficiency increases when the above ratio is adjusted more skillfully, resulting in less fuel consumption. In small burners, the damper adjusts the necessary air for combustion. But the same task in large burners is the responsibility of the automatic damper.
The point that should be taken into account in the case of large burners is that the air damper must be reset in different seasons when the air temperature and humidity of the engine room boiler are different. Of course, the service and adjustment of the engine room burner should be made regularly and annually.
Today, thanks to the intelligent control system or PLC, the ratio between fuel and air in modern burners is adjusted automatically at all day hours and in all seasons.
The boiler capacity should be considered 20% less than the burner capacity because the fuel combustion efficiency could be better and there is some heat loss in the burners. Another important point is that it should be taken into account due to the decrease in air concentration by 4% of the combustion efficiency for every 300 meters increase in height from the sea level.
How to set up and adjust the Iran radiator torch
- Be sure that the burner fan is working before setting up and starting.
- The time the air safety switch gives the ignition command to the relay is 30 seconds.
- The command to open the gas solenoid valve is issued and the flame is created.
- The ionization rod commands the flame's existence to the relay and the igniter is cut off.
- Adjusting the starter gas is the first step in adjusting the burner. The amount of gas that enters the chamber initially and gradually and prevents the explosion inside the boiler is called start gas.
- Access to the adjustment screw in some solenoid valves is possible by opening the cap of the small compartment where the adjustment screw is located. And in some other electrical appliances, an Allen screw located under the valve is responsible for adjusting the electric valve.
- If you turn the adjusting nut in two directions, + or -, you have increased and decreased the amount of starting gas per unit of time.
- By turning the adjusting nut in the (+) direction, the amount of gas starts per unit of time increases, and by turning the adjusting nut in the (-) direction, the amount of starting gas per unit of time decreases.
- There is a square screw on the solenoid valve cap that you need to open.
- Slowly turn the valve head to the left or right.
- The amount of gas entering the burner can be adjusted by turning the cap sideways.
- If you want a bigger flame or more heat energy, increase the gas entering the burner.
- There are two signs + and -, on the solenoid valve cap, showing the sides of increasing and decreasing the main gas entering the burner.
Important points in setting Iran radiator torch
- The burner must be adjusted to the desired location
- Using a suitable filter in the gas inlet to the burner
- Set up a written monthly or annual program to deal with the conditions of the torch
- Annual washing and soot removal of the combustion chamber and boiler and its regular inspection
- Chimney check and inspection to ensure its correct operation
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