100-Ton Cooling Tower Cubic Fiberglass by DamaTajhiz

Expert Guide for Purchasing a 100-Ton Cooling Tower Fiberglass Cubic

The 100-ton cubic fiberglass cooling tower by DamaTajhiz is engineered with a COUNTER FLOW air circulation design. Generally, DamaTajhiz cooling towers are applied to cool down condenser water in water-cooled HVAC systems, industrial processes, power plants, refineries, and other similar applications.
These cubic fiberglass cooling towers are manufactured in different capacities according to modern standards and technologies, featuring durable fiberglass panels, sufficient wall thickness, and a high volume of packing. Thanks to advanced spray and water distribution technology, they deliver superior efficiency, reduced water consumption, and easier maintenance compared to many other models available in the market.

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Performance of the 100-Ton Cubic Cooling Tower

• The cooling tower works by evaporating a portion of circulating water to cool it down. The cooled water is then collected in the basin at the bottom and pumped back to the chiller or industrial process.
• For HVAC applications, the design of cubic cooling towers is based on inlet/outlet water temperatures and an ambient wet bulb temperature of 23–24 °C.
• The minimum outlet water temperature depends on the site’s wet bulb temperature during summer. Typically, the outlet water is about 2.5–3 °C higher than the local wet bulb. For example, in Muscat with a 23.8 °C wet bulb, the cooled water temperature will be around 26 °C.

Body, Basin, and Columns of the Fiberglass Cooling Tower

• The body, basin, throat, and columns of the DamaTajhiz cooling tower, including the 100-ton cubic model, are made of reinforced fiberglass with high mechanical strength and double UV-resistant gel coat layers.
• Fiberglass fibers are of woven or needle mat type, reinforced with unsaturated isophthalic polyester resin to ensure structural durability.
• The basin (BASIN) is produced as a single piece with 10 mm thickness, strengthened with extra fiber layers and inner UV-protected gel coat for higher resistance.
• Fans used in DamaTajhiz cooling towers are either multi-wing type or fiberglass depending on the model.

Electric Motor of the 100-Ton Cooling Tower

The electric motors of DamaTajhiz cubic fiberglass cooling towers are typically from Motogen factory, with IP54 protection and long service life, while alternative motors can also be ordered.

Fill Packs in DamaTajhiz Cubic Fiberglass Cooling Towers

• The 100-ton cubic fiberglass cooling tower comes with two layers of Net Splash fill packs.
• The fill sheets are corrugated and arranged in a honeycomb pattern with sinusoidal grooves, ensuring no clogging and enabling maximum heat transfer by creating thin water films and larger contact surfaces with air. They are made of PP with a 400-micron antibacterial coating (FDA approved) and usually designed with a 19-mm step Net Splash type.
• To minimize drift (water droplets carried out of the tower), PVC blade-type eliminators are installed above the nozzles, reducing drift loss to less than 0.002% of the circulating water.

Water Distribution System of the 100-Ton Cubic Cooling Tower

In the 100-ton cubic fiberglass cooling tower by DamaTajhiz, the incoming water is directed through central polyethylene or PVC pipes to the spray nozzles, ensuring an even distribution over the tower’s fill pack. The selection of nozzles depends on the climate conditions and customer requirements.

Supports of the Cubic Fiberglass Cooling Tower

The support base of the cooling tower is made of hot-dip galvanized steel. To allow access to the tower’s mechanical and electrical components, galvanized ladders are installed. The fan frame is manufactured from 6 mm galvanized steel sheets, and the fan guards are made of galvanized iron. Motor supports and frames are also constructed from hot-dip galvanized steel angles.

Drift Eliminators of the 100-Ton Fiberglass Cooling Tower

Blade-type PVC drift eliminators are installed at the upper part of the tower to minimize water droplet carry over, reducing drift loss to less than 0.002% of the circulating water.

Fan Components of the 100-Ton DamaTajhiz Cooling Tower

• Fan Blades: Made of reinforced polyethylene, offering higher physical and chemical durability compared to aluminum blades. Their smooth surface minimizes friction and reduces air resistance.
• Fan Arm: The connector between the hub and the blades, manufactured from galvanized carbon steel.
• Fan Hub: Built from anti-corrosion aluminum with a coupling design for easy blade assembly.
• Bolts and Nuts: High-strength bolts and nuts are used for blade assembly. In corrosive or acidic environments, stainless steel fasteners are applied.

Variable Frequency Drive (Inverter) System

When ordered with an inverter system, the cooling tower allows fan and motor speed control via the control panel, ensuring precise regulation of outlet water temperature. (Installing an inverter requires a separate electrical panel for the tower.)
The inverter operates by frequency adjustment through a temperature sensor set within a specific range, keeping motor power stable. Where temperature control sensitivity is not critical, a thermostat is used for simple on/off motor control.

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Estimated Installation Space for the 100-Ton Cooling Tower

All cooling towers must be installed outdoors, fully exposed to free airflow. Adequate, unobstructed space around the tower is necessary to ensure sufficient fresh air supply.
The hot air exiting the tower should be discharged in a way that prevents recirculation back into the tower, as this would increase the wet bulb temperature and keep the outlet water warm.
Generally, for towers up to 2.5 meters in height, approximately 0.1 m² of space per ton of cooling is required per 50 m² of building floor area. For towers taller than 2.5 meters, the requirement increases to 0.12 m² per ton per 50 m² of building floor area.
Therefore, installing a 100-ton cubic fiberglass cooling tower by DamaTajhiz with a height of 3.4 meters requires about 12 m² of space.

Transportation and Installation Notes for the 100-Ton Cubic Cooling Tower

• If the purchased cubic fiberglass cooling tower has a diameter exceeding 250 cm, it is recommended to transport it in separate sections to prevent damage. Final assembly on-site will incur additional costs.
• If transporting the tower in one piece to the installation site or rooftop is not possible, order the tower in a disassembled (unassembled) state.
• All transportation and, if necessary, reassembly costs at the installation site are the buyer's responsibility.

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Ordering and Warranty of the 100-Ton Cubic Fiberglass Cooling Tower

• The 100-ton cubic fiberglass cooling tower by DamaTajhiz comes with a 15-month gold warranty and 10 years of after-sales service.
• The DamaTajhiz reference and specialist collection provides guarantee for the cubic fiberglass cooling tower price and technical specifications, ensuring an optimal and smart purchase experience.
• To view warranty details and technical specifications for all industrial and domestic cubic fiberglass cooling towers by DamaTajhiz, click on the "Technical Specifications Table" tab on each product page.

You can order any HVAC and MEP products, including different types of air washers, cooling towers, air handling units, chillers, industrial evaporative coolers, air curtains, burners, cast-iron or steel boilers, heat exchangers, gas heaters, unit heaters, circulation pumps, sand filters, water and fuel storage tanks, and more, from countries such as the UAE, Armenia, Tajikistan, Georgia, Azerbaijan, Turkey, Oman, Pakistan, Turkmenistan, Afghanistan, Kuwait, Bahrain, Qatar, Iraq, and others across Asia, the Middle East, and Europe, and have them delivered to your city (Manama, Baghdad, Karachi, Dubai, Sharjah, Muscat, Riyadh, Abu Dhabi, Kuwait City, Jeddah, Sana'a, and Doha Amman, Sulaimaniyah, Sofia, Kirkuk, Islamabad, Mosul, Erbil, Dushanbe, Aleppo, Damascus, Baku, Beirut, and Kabul) in the shortest possible time. Furthermore, you can ask any question in the HVAC area of expertise and receive a free consultation from our professional team members by calling +98-930-288-0251 or sending a WhatsApp message to this number.

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